keyence safety device configurator in Manufacturing using Laser Sensors and Pneumatic Equipment in 2023

keyence safety device configurator, Automation makes sure that unsafe, repetitive and potentially dangerous work tasks are replaced by technology. This is good news about security for employees as they are protected from extreme temperatures and hazardous surroundings. Automation also integrates controls on quality in the manufacturing process. It flags and checks products that aren’t in compliance to the established standards. Safety and automation can be accomplished through laser sensors and safety light curtains. Interlock Switches, Safety relays and e-stop switches, keyence safety device configurator.

Keyence Corporation is a direct sales company that develops electronic microscopes and barcode readers vision systems, as well as measuring equipment. Their primary focus is the design and development of products. But, they aren’t involved in the production or production of the products. They are therefore often referred to as fabrication-less (or fabricating-less). Keyence also offers contracts to other businesses to build prototypes of products developed by Keyence.

Airtac is an additional industrial entity which is directly involved in the creation of an industry-standard safety and automation devices. It was founded in 1988 within Taiwan, Airtac has since grown into a major producer of airtac pneumatic equipment actuators, control components, actuators and air preparation equipment and other accessories. Airtac products are widely used in the manufacturing of air preparation equipment. Airtac products are increasingly used in the industries dealing with electronics, metallurgy manufacturing, lighting, ceramics, textiles, food processing, and packaging.

What Are Laser Sensors?

Laser sensors are measuring device that makes use of laser technology to convert the physical measurement into an electronic analog signal. Laser sensors work using the triangulation principle.

What Does the Principle of Laser Triangulation Mean?

Here’s a quick description of laser triangulation concept. When laser rays strike the surface, a visible line is drawn. In areas where objects are smaller and the laser beam is higher, its position slight changes. The movement of the laser beams is measured by cameras. Laser sensors can determine the length of the path as well as the distance that an object covers without contact.

Keyence specifically develops laser sensors that have tarnished, metallic, or black surfaces. The most accurate results are usually obtained using Keyence laser sensors because of an integrated analysis of signals that is intelligent. Laser beams also be focused upon objects. This aids Keyence laser sensors produce more precise measurements.

What Are the Categories of Keyence Laser Sensors?

Keyence laser sensors are classified into three categories, which include self-contained laser Sensors and Different Amplifier Laser Sensors.

Self-contained Laser Sensor with CMOS:

This version that is part of Keyence laser sensors includes an UCD function that facilitates the reliable detection of dark and metallic surfaces. Distance can be more precisely detected using this model with no regard to shape color, surface, or finish.

The Laser sensors in the LR-Z series by Keyence is rated IP68/69K This means that these laser sensor items are extremely durable and can endure the most extreme conditions in the factory caused by physical impacts and corrosives.

All-purpose Laser Sensors:

That permits long-range detection while not affecting the stability of the device, keyence safety device configurator.

Laser sensors of the LR series also distinguished by the integrated datum function as well as its ability to avoid interruption, which assists laser sensors to function at their maximum. Laser sensors are used for a variety of applications, including tension control for webs, as well as general conveyance recognition.

What Models Are Under Separate Amplifier Laser Sensors?

Separate Amplifier Laser sensors can be found in three series that include multi-purpose digital laser sensors and ultra-small electronic lasers.

Multi-Purpose Digital Laser:

Models of LV-N are distinguished by the beam spot visible to the eye and their capability to detect distances of up to 26 feet. The advantages of these models include a higher mounting capacity and greater versatility in detecting objects. Keyence laser models are easy to set up and operate. Keyence laser models don’t require any technical knowledge to operate or set up.

Small and ultra-compact Digital Laser Sensor:

Laser sensors from the LV-S series are distinguished by their size and compactness and the capability to detect transparent objects and the zero datum function accessibility.

Image-Based Laser Sensor:

When using a traditional image sensor, it’s difficult to differentiate between targets with similar colors or materials. The distinction between dark and light is not obvious, which leads to an insecure detection. However the laser sensor within the IX series is able to distinguish from the object and background. Additionally, IX series sensors can be stable in their detection because the camera is always following the position and orientation of the target.

CMOS Multi-Function Analog Laser Sensor (IL series):

This model is light affordable, portable, and cost-effective. These are the distinctive characteristics that make up the IL series Laser sensors:
A head that is super-small.
Multi-function amplifier
A range of heads that range from 20 mm up to 3.5 millimeters 0.79 and 11.5′”
Direct communication with equipment external to

Digital CMOS Laser Sensor (GV series):

The model with this laser sensor can provide high-speed responses and reliable detection. Therefore, it’s now easier to identify targets regardless of appearance, color or angle. Laser sensors from the GV series also include an algorithm for data that differentiates an object that is a reference from the background.

What Are Safety Light Curtains?

Be aware of the precautions to take when working with big machines in factories. These kinds of machines pose dangers for workers on floor of the factory if safety guidelines are not followed, and safety measures are not in place. The sliding gate, the mechanical barrier and pull-back restraints are traditional methods of protecting workers by using these heavy-duty machines.

But, it cannot be compared with light safety curtains, which offer freedom of movement, flexibility, and less fatigue of the operator. Thus, safety curtains make the maintenance and repair of factories equipment into a more occasional project.

How Does Safety Light Curtains Work?

A photoelectric transmitter is able to send infrared beams to a receiver. If an opaque object blocks the infrared beam’s path in the field of detection and a stop signal is sent from the control algorithm of the security lighting curtain and the security machine.

As per the Occupational safety and Health Act (OSHA) and the American National Standards Institute (ANSI) Safety lighting curtains must be “control reliable,” which means that the machine control system the safeguarding, and other components of control, as well as the interfacing have the capability of reaching the safety level required by their functions of safety in the event that the equipment is damaged.

What Are the Available Keyence Safety Light Curtain Models?

Safety light curtains of the GL-R series feature a steel frame and lens with recessed that protects the curtain from vibration, twisting and even direct contact. The curtain is IP65 /67 certified this Keyence security light curtain is able to stand up to the most extreme conditions.

The GL-series of safety light curtains come with a built-in controller, choose the wiring option, as well as an additional safety relay that has quick connect cables, making easy to use. With its sturdy design and easy configuration, the GL-R series security light curtains save time and cost.

GL-S Series Safety Light Curtain:

The GL-S series features a sleek and flat design which makes it simple to incorporate into various manufacturing equipment. The Keyence safety lights come with mounted brackets that are built-in and have easy wiring, which makes it simpler to install. The GL-series also has the ability to be able to withstand extreme conditions and has built-in connections to avoid interference.

What Is A Pneumatic Equipment?

Pneumatic equipment utilizes gas that is pressurized to move or perform work. This is accomplished through the actions of the different elements of a pneumatic device. To ensure that the system is effective in its movement and control these components are essential:

Pneumatic actuators:

The part typically acts as a trigger to the entire system. When it is used in the production line it’s utilized for unloading and loading for purposes. Pneumatic Cylinders The cylinders are mechanical machines that generate the force needed to create motion. If the system that produces pneumatic force is activated by compressed air, it enters the piston of the cylinder from one end. This exerts force on the piston in the cylinder, causing the piston to rotate. Pneumatic fittings control this process through connecting to the system using valves. Pneumatic fittings stop leaks in the pneumatic system when it moves.

The pneumatic pump:

This part draws air from the atmosphere to be used for use by the pneumatic system.

Pneumatic seals:

These are typically utilized in cylinders and valves to stop air leaks. It is best used in situations in which low pressure conditions are required.

The pneumatic tube:

This part helps to prevent leaks which could happen within the system’s pneumatic structure.

Pneumatic Valves:

There’s an urgent need to control the flow of air and stop leaks to ensure the process can be carried out effectively. Pneumatic valves offer a simple solution to this issue.

Airtac pneumatic equipment provides an affordable and reliable solution for security and automation issues within the factory. from actuators, to valves regulators, filters and gauges to silencers, hoses and cylinders and tubes, controllers, and fittings, airtac’s equipment enables seamless automation.

What Are the Applications of Airtac Pneumatic Components?

Airtac pneumatic parts are ideal for a variety of machines used in welding, manufacturing printing, lighting and other environmental applications. In the same way, the textile and automotive industries will also consider these parts essential to their operations.